Yes, stainless steel is commonly used to make knives due to its corrosion resistance, durability, and ability to hold a sharp edge. However, there are other materials that can also be used for knife making:
Yes, you can create a type of Damascus steel using 1084 high-carbon steel and a stainless steel, such as 440C or 304. This process involves layering the two types of steel, welding them together, and then forging them into a blade or other tool.
When combining dissimilar metals together, such as welding stainless steel to carbon steel, a filler material is needed to bind the two metals. In MIG welding, a continuously-fed electrode wire melts into the weld, enabling two dissimilar metals to be joined without heating them to their melting points.
What makes welding a bit more challenging and tedious especially for an expert welder, Stainless steel warp under high temperatures and distort the whole cooling process due to poor thermal conductivity. The welding result does not look flawless as it displays every blemish and scratch mark that's left behind.
Stainless steels have a narrower window for forging, as they can when forged at higher temperatures than simple carbon steels. Another common mistake is that many bladesmiths think they need a higher forging temperature than carbon steel.
The reason stainless is difficult to drill is that it ``work hardens''. In other words, when you produce too much heat, it gets very hard. Once it hardens, it eats the drill bit. If your bit is spinning but not cutting you are producing heat.
“It's limited by your technique, the steels you're using, and your skills, but there are an infinite amount of patterns,” says Field. Damascus knives can be made from stainless steel, high-carbon steel, or a combination.
You can indeed forge stainless steel with basic tools. Stainless steels have a narrower window for forging, as they can when forged at higher temperatures than simple carbon steels. Another common mistake is that many bladesmiths think they need a higher forging temperature than carbon steel.
Today, blacksmiths and knifemakers produce it by using a pattern welding process to combine two different steels into a singular design. Modern Damascus steel uses widely available high-carbon steels such as 15n20, which are specially blended with elements like nickel and vanadium to achieve specific properties.
Can you forge stainless steel? You can and you should. Stainless steel is ideal for many metal working projects and offers unique qualities that make it useful in different scenarios. It is one of the world's most popular and well-known metals for a reason.