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A maintenance plan includes all the benefits of a service plan, but also adds protection for replacement and repair of various wear and tear parts. There are many protected parts in a maintenance plan, and some of the most important include the clutch, exhaust, battery, brake pads, steering components and engine.
A checklist is a list of items you need to verify or check or inspect. They are used in a variety of fields from construction to health service. A preventive maintenance checklist helps to identify maintenance actions on equipment to maintain it in good conditions and to improve plant reliability.
What is a PM Inspection ? A required inspection that measures and checks adjustments, conducts cleaning, tightening, greasing, lubrication or replacement of certain parts or fluids at specific intervals recommended by the manufacturer.
Four general types of maintenance philosophies can be identified, namely corrective, preventive, risk-based and condition-based maintenance.
Ensure that machinery is clear of debris, before and after every shift. Wipe machine surfaces of lubricant, dirt and other loose debris each day. Regularly inspect tools for sharpness. Check for and replace worn or damaged tools. Routinely check all machinery fluid levels and air filters and replace as needed.
Step #1: Decide Which Assets Go First On The PM Schedule. Step #2: Gather All The Necessary Info. Step #3: Create The Initial Preventive Maintenance Plan. Step #4: Track & Adjust. Step #5: Expand Your Preventive Maintenance Program To All Assets.
Get The Right People on Board. Set Goals For Your Preventive Maintenance Plan. Inventory The Equipment and Assets. Make Decisions. Get to Know the Owner's Manuals. Schedule For Long Term Preventive Maintenance. Schedule For Short Term Preventive Maintenance. Train, Train, Train!
A preventive maintenance checklist is a set of written tasks that guide the technician through a PM before it can be closed. A checklist gets all the steps and information out of a manual and into the hands of experienced technicians by standardizing PMs in your CMMS.
Detail the work that you'll need to do on each asset. Schedule the work Use a dating frequency, running hours, or measures that will provide insight into the condition of an asset. Add workers or contractors including the estimated working hours. Add spare parts.